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Professor Rocco Lupoi

Professor In (Mechanical, Manuf & Biomedical Eng)
PARSONS BUILDING
      
Profile Photo

Professor Rocco Lupoi

Professor In (Mechanical, Manuf & Biomedical Eng)
PARSONS BUILDING

 lupoir@tcd.ie

 3531896 1729


I graduated as mechanical engineer in 2004 from Polytechnic University of Turin, and obtained my PhD degree from the University of Bath (UK) in 2008. My PhD project was covered by an article with dedicated front cover in EUREKA magazine (May 2005) with title Devices that absorb energy on demand. I really enjoyed research, and formed a clear passion for the development of new manufacturing processes. As such, I was hired as post-doctoral researcher in Cambridge University (UK) in 2008 to carry out ground-breaking work in a new field, now known as Additive Manufacturing. In Cambridge I published key papers, submitted a patent (now granted), and formed a spin-off company with co-workers (Laser Fusion Tech.) to commercialize the processes I had developed. Despite the commercial attraction, academic research remained my true passion; in summer 2012 I accepted the post of Assistant Professor in Trinity College Dublin and I started to develop my own group. In 2013 I became Marie Curie Fellow (CIG scheme), and in 2014 I was awarded of a key grant from the European Space Agency (Technology Research Programme - TRP). I was the very first PI in Trinity to have secured an award of this size from ESA. The project was featured in the national innovation news page of the Irish Times, 19th of January 2015. As an independent PI, I am now a funded investigator in AMBER (the national research centre for advanced materials and bioengineering) and I-Form (the national centre for Advanced Manufacturing). I am now an Associate Member of the international academy of production engineering (CIRP). In summary, I am an emerging leader in Additive Manufacturing with established collaborations in Europe (Ireland, UK, Czech Republic, Germany, Italy, France) and the rest of the World (China, US, Canada). In recognition to my research career, I was elected Fellow of Trinity College Dublin (FTCD) in 2019 and nominated Fellow of the Institute of Materials, Minerals & Mining (FIMMM) in 2022. According to the October 2023 data-update for "Updated science-wide author databases of standardized citation indicators" led by Stanford University and published by Elsevier, I rank within the top 2% scientists internationally.
  Additive Manufacturing   COMPUTATIONAL FLUID DYNAMICS   ENERGY   Energy Absorbing Materials   ENERGY-ABSORPTION   Hydraulics engineering   Industrial Engineering   LASER   LASER CLADDING   LASER MACHINING   Manufacturing (Mechanical Engineering)   Manufacturing Engineering   Materials Engineering   Materials technology, engineering   Mechanical Engineering   Physics   Process Development Engineering   Process Engineering   Production Engineering   Structural Engineering
Project Title
 Active Projects
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Summary
For any information on active and past research projects, please consult my group webpage at this link: https://www.stamlab.eu/

Details Date
Nature Scientific Data - Reviewer Current
Acta Materialia - Reviewer Current
Materials Research Letters - Reviewer Current
Journal of Nuclear Materials - Reviewer Current
Journal of Materials Processing technology - Reviewer Current
Additive Manufacturing - Reviewer Current
Journal of Visualized Experiments (JoVE) - Reviewer Current
Optics and Laser Technology - Reviewer Current
ASME Journal of Manufacturing Science and Engineering - Reviewer Current
Journal of Thermal Spray Technology - Reviewer Current
Fuel Processing Technology - Reviewer Current
Applied Surface Science - Reviewer Current
Proposals reviewer for calls by research funding bodies in Ireland, France and Canada Current
CIRP Journal of Manufacturing Science and Technology - Reviewer Current
Springer and SpringerPlus - Reviewer Current
Materials & Design - Reviewer Current
International Academy for Production Engineering, CIRP-E events - part of Scientific Commitee Current
Associate Editor for De Gruyter - http://degruyteropen.com/people/rlupoi/ Current
Journal of the Brazilian Society of Mechanical Sciences and Engineering - Reviewer Current
Surface & Coating Technology - Reviewer Current
International Journal of Thermal Sciences - Reviewer Current
Scientific Research and Essays - Reviewer Current
Chemical Engineering Science - Reviewer Current
Language Skill Reading Skill Writing Skill Speaking
English Fluent Fluent Fluent
Greek Basic Basic Basic
Italian Fluent Fluent Fluent
Details Date From Date To
Fellow of of the Institute of Materials, Minerals and Mining (FIMMM) April 2022 Current
Nominated Associate Member of the International Academy for Production Engineering (CIRP) March 2019 Current
Committee member on the national standards authority of Ireland (NSAI) 2017 Current
Funded Investigator of I-Form (http://www.i-form.ie/staff.html) 2017 Current
PI of Science and Technology in Advanced Manufacturing (STAM) https://www.tcd.ie/mecheng/research/stam/ Current
Funded Investigator of AMBER - http://ambercentre.ie/
Member of the Italian Professional Body for Engineers (Albo degli Ingegneri), Chartered Engineer level 2012 Current
Member of the Irish Manufacturing Council (IMC) October 2012 Current
Only member in Ireland of the Cold Spray Society, a group of world leading experts in the field run by the School of Mines in Paris January 2013 Current
Haoxiang Li, Zhiyuan Ma, Xuhang Zhao, Rocco Lupoi, Fei Chen, Jun Liu, Wenyou Zhang, Liqun Zhang, A novel polymer composite powder sheet technology for additive manufacturing: Recyclability and performance evaluation, Composites Part A, 210, 2026, p109418 , Journal Article, PUBLISHED  DOI
Weiming Su, Irina Munina, Giacomo Cappelli, Arnoldas Sasnauskas, Wenyou Zhang, Weihao Yuan, Siyuan Ruan, Garret O'Donnell, Shuo Yin, James G. Lunney, Rocco Lupoi, High throughput inkless printing using laser produced dry aerosols, International Journal of Extreme Manufacturing, 8, 2026, p015511 , Journal Article, PUBLISHED  DOI
Diego Manfredi, Vincenza Mercurio, Flaviana Calignano, Nicolò Arcieri, Silvia Marola, Rocco Lupoi, Luca Iuliano, Feasibility study for reusing AlSi10Mg powder from the PBF-LB/M process in MAPS process, Results in Engineering, 28, 2025, p108085 , Journal Article, PUBLISHED  DOI
Arnoldas Sasnauskas, Jamie Bell, Kaka Cheng, Shaocong Qin, Apostolos Koutsiouks, Valeria Nicolosi, Paul A. Hooper, Shuo Yin, Minh-Son Pham, Rocco Lupoi, In-process polymer laser ablation for carbon functional gradience in metal additive manufacturing, Additive Manufacturing, 113, 2025, p105011 , Journal Article, PUBLISHED  DOI
Mansur Ahmed, Muhannad A. Obeidi, Murshed Bhuyan, Rocco Lupoi, Jim White, Influence of laser polishing and chemical etching on surface roughness, microstructure, and hardness of as-built Ti-5Al-5Mo-5V-3Cr alloy produced by laser powder bed fusion, Journal of Laser Applications, 37, (4), 2025, p042006 , Journal Article, PUBLISHED  DOI
Xinying Wei, Hongxia Zhou, Shengyi Cong, Shuo Yin, Rocco Lupoi, The influence of subsequent impacts on underlying particles during cold spraying, Journal of Materials Research and Technology, 38, 2025, p3183 - 3198, Journal Article, PUBLISHED  DOI
Jiaojiao Jiao, Rocco Lupoi, Mansur Ahmed, Finite element analysis of dental implant and invisible aligner interactions: Impact on tooth movement and alveolar bone strain, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 239, (16), 2025, p6273 - 6282, Journal Article, PUBLISHED  DOI
Wenyou Zhang, Zhe Cai, Fan Wu, Wajira Mirihanage, Rocco Lupoi, Grain morphology selection during metal additive manufacturing with powder sheets (MAPS), Materials Today Communications, 48, 2025, p113345 , Journal Article, PUBLISHED  DOI
P. Guo, J. Volpp, H. Naesstroem, S. Marola, W. Zhang, J. Mouzon, R. Casati, M. Gibbons, R. Lupoi, A. F.H. Kaplan, In-situ monitoring and metallographic observations of mass transfer and defect formation during AlSi10Mg additive manufacturing using powder sheets, Optics & Laser Technology, 192, (Part A), 2025, p113495 , Journal Article, PUBLISHED  DOI
W. Zhang, Z. Chai, A. Coban, R. Padamati, R. Lupoi, The effects of polymeric binder on microstructural characteristics of powder sheet additive manufacturing, Additive Manufacturing Frontiers, 4, (4), 2025, p200232 , Journal Article, PUBLISHED  DOI
  

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Hyunjong Lee, Apostolos Koutsioukis, Rocco Lupoi, Davoud Jafari, Valeria Nicolosi, Bernard J. Geurts, Wessel W. Wits, Measurements of the effective thermal conductivity of composite metal powders for additive manufacturing, Euromat 2023, Frankfurt (Germany), 3-7 September 2023, 2023, Notes: [https://euromat2023.com/], Poster, PUBLISHED
Koutsioukis Apostolos, Siyuan Ruan, Yan Chen, Rocco Lupoi, Valeria Nicolosi, Ultrasonication of Graphene/Copper composites for Additive Manufacturing , Graphene 2023, Manchester (UK), 27-30 June 2023 , 2023, Notes: [https://www.grapheneconf.com/2023/index.php], Poster, PUBLISHED
M. Meyer and R. Lupoi, Supersonic Spray Advanced Modelling SSAM, 19th Annual Sir Bernard Crossland Symposium & Postgraduate Workshop, Queen's University Belfast, 2016, Poster, PUBLISHED
R.Lupoi and F.Osman, Revolutionary devices to dissipate energy in mechanical systems, PGA 2006 , Bath (UK), 2006, Poster, PUBLISHED

  


Award Date
Journal of Thermal Spray volume 31 best paper award 2023
Nominated Fellow of the Institute of Materials, Minerals & Mining (FIMMM) 2022
Elected Fellow of Trinity College Dublin 2019
Accelerated Advancement Award 2016
SFI - TIDA award 2016-2017
Enterprise Ireland - Commercialization Fund 2015-2017
European Space Agency (ESA) major grant award, Technology Research Programme (TRP) 2015-2019
Irish Research Council - New Foundation Award 2014
Marie Curie Fellowship (CIG) 2013-2017
Certificate for professional engineering practice, Chartered Status 2006
Silver medal for professional achievements in the AMPT 2005 conference. Prize given in Wisla, Poland (2005) 2005
A scholarship for PhD studies at the University of Bath 2004-2007
An Erasmus scholarship, Politecnico di Torino (Italy) 2002-2003
Additive Manufacturing; Cold Spray; Materials Characterization; Lasers and Material Laser Processing; Friction Welding and Friction Stir Welding; Supersonic flows and applications; Fluid mechanics, Computational Fluid Dynamics (CFD) and applications; Solid Mechanics (Crashworthiness and Energy Absorbers); Components and systems design for engineering applications, product development